Usage Based Maintenance in Manufacturing
Usage based maintenance is a maintenance strategy that involves scheduling maintenance based on the actual usage of equipment rather than on a predetermined schedule. This approach can provide a number of benefits in manufacturing environments, including:
Improved equipment performance
One of the primary benefits of usage based maintenance is that it can help to ensure that equipment is properly maintained and operating at optimal performance levels. By scheduling maintenance based on actual usage, organizations can avoid the risk of equipment failure due to lack of maintenance, which can result in costly downtime and reduced productivity. In addition, by performing maintenance only when it is needed, organizations can avoid the risk of unnecessary maintenance, which can also lead to reduced equipment performance.
Increased efficiency
Usage based maintenance can help to increase efficiency by reducing the time and resources required for maintenance activities. With this approach, maintenance is only performed when it is needed, rather than on a predetermined schedule. This can help to reduce the overall burden of maintenance on the organization, freeing up time and resources for other activities.
Enhanced safety
By scheduling maintenance based on usage, usage based maintenance can help to reduce the risk of equipment failure, which can improve safety in the workplace. By avoiding equipment failure, organizations can prevent accidents and injuries, as well as minimize production disruptions.
Improved predictability
With usage based maintenance, maintenance schedules can be more predictable, as they are based on actual usage rather than on a predetermined schedule. This can help to improve planning and scheduling efforts, as maintenance activities can be more accurately forecasted.Enhanced data accuracy
By collecting data on equipment usage, usage based maintenance can provide more accurate data for decision making and planning. This can help organizations to better understand the maintenance needs of their equipment, and to make more informed decisions about maintenance schedules and resources.
By implementing usage based maintenance, organizations can realize a number of benefits in manufacturing environments, including improved equipment performance, increased efficiency, enhanced safety, improved predictability, and enhanced data accuracy.
By scheduling maintenance based on actual usage, organizations can ensure that their equipment is properly maintained and operating at optimal performance levels, which can help to reduce downtime and increase overall productivity. In addition, usage based maintenance can help to reduce the time and resources required for maintenance activities, as well as improve predictability and data accuracy.
Overall, usage based maintenance can be a valuable strategy for improving equipment performance and increasing efficiency in manufacturing environments.
PlantRun continuously monitors equipment run time and cycles making usage based maintenance simple to implement. Dashboards display usage since last maintenance and usage to date. Alerts notify the maintenance team when maintenance is due for each asset that is monitored.
