CNC Machine Production Monitoring System

A CNC machine production monitoring system is a type of production monitoring system that is used to track the progress of products as they are machined in a CNC machine. This type of system can be used in a variety of industries, including aerospace, automotive, and medical.

PlantRun CNC machine production monitoring systems typically use data collection methods such as optical sensors, PLC interacing or power meters to retrieve infromation about the products as they are machined in the CNC machine. This data can include the product's dimensions, speed, and position. PlantRun can display live graphs, charts, and numerical values that provide insights into the ongoing machining process, along with historical reports and displays which provide clarity over a period of time.

 Tablets or Outstations allow shop floor staff to interact with the system without leaving the production area to;

• Log on and off - track operator efficiency
• Select product, job/works order
• Select downtime/stoppage reasons - unlimited reasons on a per machine basis
• Enter scrap/rework - accurately track scrap
• Call for assistance – engineer/team leader/materials/tool setter etc.
• Read off target and actual production

If a stoppage occurs, the operator interface adjacent to the machine can alert the operator of the CNC machine. The operator can then input the reason for stoppage. The stoppage reasons can be used to take corrective action to prevent the problem from causing a disruption to the production process in the future.

CNC machine production monitoring systems can help to improve the efficiency, quality, and safety of CNC machine-based production processes. By identifying and preventing potential problems, CNC machine production monitoring systems can help to reduce downtime, improve product quality, and increase worker safety.

CNC Machines Come in All Shapes and Sizes - PlantRun Can Work on All

Naturally, as factories grow, more machines will be added to the process. The new machines tend to be different from what was last installed, and the capabilities of data collection differ from one to the next. With PlantRun, all production information from each machine can be collected at a centralised point, allowing performance analysis across the whole factory to be performed. No more data islands, no more innaccuracy.

Downtime Reduction

Minimising machine downtime has an immediate positive impact on the efficiency and productivity of manufacturing operations. However, lacking precise data regarding the actual duration and reasons behind downtime can pose challenges when attempting to curtail it. The implementation of a PlantRun monitoring system, which consistently and autonomously captures and logs the status of CNC machines, addresses this issue effectively. This system provides highly accurate downtime information down to a one-second granularity and offers precise explanations for every instance of machine stoppage. It enables the generation of comprehensive downtime reports that include visually informative graphs and charts in varying colours. These reports can be generated on demand, clearly pinpointing areas that require corrective measures to enhance manufacturing efficiency.

Hollistic View - Integration with Third Party Systems

Integration with Manufacturing Execution Systems (MES): In larger manufacturing setups, production monitoring systems can be integrated with MES software. MES systems manage the entire production process, from orders to scheduling to quality control. Integration with CNC machine monitoring data provides a holistic view of production operations and helps in making informed decisions at various levels of the manufacturing process. 

A computerised maintenance management system (CMMS) can also be integrated with PlantRun, allowing operators to raise tickets from their operator interace without having to leave the machine.

Powerful Data - Improved Decisions

PlantRun uses data visualisation to make the data collected by the system more understandable and actionable. Data visualisation techniques, such as charts, graphs, and dashboards, are used to present the data in a way that is easy to understand and interpret. This allows users to quickly identify potential problems and take corrective action.

KPI dashboards provide a high-level overview of the CNC machine production process. These dashboards can be used to track KPIs such as OEE, products made, downtime, and scrap rate.
These dashboards can also be used to track information such as the current status of the machine, the current and last downtime reasons, setup times, changeovers, etc.

Production reports provide a more detailed view of the bottling line production process. These reports can be used to track information such as the number of bottles produced, the amount of product produced, and the time taken to produce a bottle.

Additional Functionality

In addition to the benefits and data visualisation capabilities that are common to all production monitoring systems, PlantRun's CNC machine production monitoring system can also offer the following optional features:

• Process Measurements for Extended Tool Life: Monitoring cutting forces, temperatures, power usage and other relevant data helps optimise tool usage. Operators can adjust parameters to reduce excessive wear and extend tool life, reducing tool replacement costs.

• Regulatory Compliance: In industries with stringent quality and regulatory requirements, production monitoring helps ensure compliance by providing traceable data on process parameters, machine performance, and product quality.

Request a Free Quotation and Live System Demonstration

PlantRun's CNC machine production monitoring system is a powerful tool that can help manufacturers improve the efficiency, quality, and safety of their bottling processes. The system's ability to identify potential problems before they cause a disruption to the production process can save manufacturers time and money. The system's data visualisation capabilities, as well as its unique features, make it a valuable asset for any manufacturer that wants to improve their bottling operations.

For a free budgetary price quotation and an invitation to a live system demonstration, please complete the form below.